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In the market economy environment, the introduction of advanced equipment is one of the effective management methods for printing companies to actively participate in market competition. How to buy equipment was originally a technical problem, but under the condition that the market mechanism is not perfect, it will complicate the problem. Therefore, it is imperative to seek a balance between technology and price and other related factors in combination with the actual situation of the enterprise.
At present, the current situation and development trend of China's hardcover book publishing market are unstable, unbalanced and uncertain, coupled with the complexity of the hardcover book processing process itself and the large amount of related equipment investment, making the purchase of hardcover equipment is far more than It's as simple as judging cost performance.
Factors affecting investment in hardcover equipment
At present, most domestic printing companies are cautious and conservative in their investment in hardcover equipment. It is understood that there are many factors that affect enterprises' investment in hardcover equipment.
1. Limited publication
The publication volume of hardcover books is limited, and the distribution area is unbalanced, so that companies are not sure about the profit of hardcover business volume, and the risk of investment losses is relatively large.
2. The issue of wages
The imbalanced distribution of interests in the three major links of book compilation, printing and distribution will prevent the issue of low printing and printing costs from being fundamentally improved in the future.
3. The quality level is not high
Because the current hardcover book processing is done by manual operation and mechanized processing, the overall quality level of the product is not high. Moreover, the quality standards for hardcover books set by the relevant state departments also have a certain gap with foreign standards, resulting in enterprises with advanced equipment unable to exert their quality advantages in competition.
Due to the above reasons, coupled with the high exchange rate of the euro in recent years, the adjustment of equipment import tariff policies and many other macroeconomic factors that are not conducive to the introduction of equipment, some companies have waited and waited for the currency to adopt the "no purchase" or "temporarily not" purchase of the hardcover linkage line. Purchase "attitude.
However, the open market environment breeds unlimited opportunities for development. To seize the fleeting opportunities and remain invincible in the competition, we can only rely on enhancing the comprehensive competitiveness of the enterprise. While seeing the situation clearly, many companies have taken active management countermeasures, some have begun to analyze the feasibility of the introduction of hardcover equipment; some have included hardcover equipment in their recent investment plans; and some have even been completed The transitional investment measures have been introduced, and some imported second-hand equipment has been introduced.
Hardcover linkage line and equipment analysis
Hardcover linkage line, commonly known as "Hardcover Dragon" in China, that is, equipment that realizes the linkage operation of core processing processes of hardcover books such as rounding, ridge, gluing, gauze, sticky plug cloth, paper jam, sleeve, and groove forming . Due to the increasing emphasis on the processing quality of book blocks and the final molding quality of books in China, the concept and equipment configuration of the hardcover linkage line are also constantly updated.
The German Korbus company is the world's leading supplier of book binding equipment. Since the beginning of the 1970s, the first Korbus hardcover linkage line was settled in the Shanghai Printing Factory of Commercial Press. Since then, Korbus has provided dozens of domestic printing companies with hardcover equipment of different models and configurations. Korbus first put forward the concept of book block processing, providing users with a new concept hardcover linkage production line incorporating advanced book block processing technology and supporting equipment, that is, a combination of book block processing, three-sided cutting and hardcover dragon. It is worth mentioning that the Srock book block processing system that replaces the traditional Corbus book block processing equipment. Its complete technological process includes book back pressing, paper flattening, connecting upper ring lining, milling back pressure groove (SB6000), upper adhesive (secondary adhesive can choose hot melt adhesive, white latex, PUR), upper back Lining, high-frequency drying, shaping, book-pressing spine, cooling and drying conveying (intermittent bottom blowing device to promote drying) and secondary shaping and pressing book back. The technological advancement and practicability make the process combination of the entire hardcover linkage production line more perfect and the performance more outstanding. As for the hardcover equipment, in addition to the hardcover linkage production line and the separately operated segmentation equipment included, stand-alone machines for processing hardcover book-related technologies, that is, auxiliary stand-alone equipment for the hardcover linkage line, are also included. Thread locker, book case making machine, book case bronzing machine, cardboard and fabric cutting machine, etc., make hardcover book production in one go.
Reasonable purchase of hardcover equipment
1. Start with thread locker and book-making machine
Based on the current hardcover book processing quality and the quality standards for hardcover book processing by relevant departments, the quality of thread-locking processing and book case production can be effectively improved, so that enterprises can obtain important bargaining chips in the current competitive situation. Because it will bring a qualitative leap to your hardcover products, regardless of the internal quality or external finishing level. Although the new technology (PUR) that has been popular recently has the advantage of reducing processing costs, the ambiguity of certain technical data and the complexity of operations that require special equipment and professional technical support to truly achieve normal operation. Hardcover books with high preservation value and thread-locking technology still have a long historical mission. Gaohua company can provide you with a variety of different solutions in line lock equipment, including 3 specifications, 4 different models of Asta line lock machine (Aster160OS, Astronic180, Aster220SA, Aster51x38).
The DAS-type Korbus book case making machine entered the Chinese market as early as the late 1970s and was widely used in the mid-to-late 1980s. Now three new book case making machines have been added to provide you with more More choice space.
2. Improve the process quality in accordance with the actual situation of the enterprise
Combined with the actual situation of the enterprise, the technical transformation of the core processing technology of the hardcover book (that is, the introduction of the introduction plan of the hardcover dragon) can be considered. If it was a few years ago, recommending the hardcover dragon is indeed a bit difficult. One reason is that at that time, Korbus had only one model of hardcover dragon (BF60 + FE60), and the production speed of 60 books / minute greatly exceeded the needs of domestic hardcover business; second, due to the high investment in large-scale linkage equipment, Many companies that favor Korbus hardcover linkage equipment can only take a different approach.
But now it is different. Although the new Korbus BF511 hardcover dragon basically adopts the design of the 60 type equipment, it still adopts the mature and improved technologies of the 60-minute / minute large hardcover line, but the structure is more compact; fully automatic Quick version adjustment can effectively shorten the production preparation time; the second-generation COPILOT computer-aided operating system incorporating KOLBUS 360 ° equipment information management technology compatible with CIP4, JDF, JMF makes the interface more friendly, the operation is simpler, and can be achieved Device remote diagnosis.
It can be calculated in this way that 30 books / minute means that the maximum production capacity is 1800 books / hour. Taking into account various factors, the calculation is based on 1500 books / hour, 1 shift per day, and 7 hours of production time (1 hour is used for revision, with the aid of a computer-aided operating system, the time for a single operator to revise a single revision generally does not exceed 15 Minutes, that is, 4 revisions can be completed in 1 hour), the device can reach a total production capacity of 10,500 copies of 4 products or nearly 12,000 copies of 1 product per day. If calculated conservatively with two shifts per day, 16 hours of operation, and 22 effective working days, the monthly production capacity of the equipment can be as high as nearly 500,000 copies. Such a high production capacity, no matter at the current stage or in the next 5 to 10 years, is enough to meet the requirements of the hardcover business of most domestic printing companies. Even for users who already have a considerable business volume, BF511 is also its further expansion of production capacity and improvement. Ideal for production flexibility and consolidating competitive advantage.
3. Introduction of second-hand hardcover equipment
According to the information we have, in recent years, there are not many printing companies that have introduced second-hand Körbus hardcover dragons in China. Due to the different degrees of aging of used equipment and the lack of the company's own maintenance capabilities, the operating conditions of most equipment are mostly unsatisfactory, and some have even been unable to produce normally. To be honest, the cost of equipment refurbishment and previous capital investment are close to the price of the new BF511, but from the technical performance point of view, no matter how refurbished second-hand equipment can not reach the working state of the new equipment. Owning the hardcover dragon is equivalent to the printing company basically equipped with the equipment required for hardcover book processing. In other words, the construction of the overall hardcover production capacity has been completed.
4. Purchase professional book block processing system and hardcover three-sided knife
Purchasing a professional book block processing system and hardcover three-sided knife can truly realize the linkage production of hardcover books. The Slok book block processing system is highly professionally designed, which not only can ensure that each process link is completed in more detail, but also can further improve the overall quality level of hardcover products, and the comprehensive equipment configuration can easily face various new and complex The challenges of processing technology and higher quality requirements, such as the combination of various wireless hardcover processes and the preparation process that must be realized during the book block processing required for deep rounding. In addition, the hardcover linkage production line incorporating book block processing and three-sided cutting equipment can significantly reduce the number of operators, eliminate the transient stacking and handling of semi-finished products, reduce the rate of scrap products, improve product quality, production efficiency and shorten the production cycle, while accelerating the flow The circulation of funds.
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